Features & Highlights
- 138,000-square-foot Maintenance of Equipment building, 30,000-square-foot Maintenance of Way building, and 12,000-square-foot service/wash facility
- 3.7 miles of ballasted track and 680,000 cubic yards of imported fill, bridge over Union Pacific tracks and Grand Canal
- Accelerated delivery enabled vehicle assembly in Phoenix, reducing costs and increasing efficiency
Project Overview
To support the launch of Phoenix’s first light rail system, Sundt, in a joint venture with Stacy Witbeck, constructed the METRO Maintenance & Storage Facility (MSF)—the critical hub for the entire Valley Metro network. Spanning 35 acres, this complex houses all operations, vehicle assembly, heavy maintenance, and system communications for the entire rail corridor. The centerpiece Maintenance of Equipment building, a 138,000-square-foot, three-level structure, includes full-service repair bays, advanced crane systems, and in-floor hoist technology designed for streamlined train service and assembly.
Construction of the MSF required major civil infrastructure, including 3.7 miles of ballasted track, dual bridge structures, 17,000+ linear feet of storm drains, and extensive underground utilities. The project also featured a 30,000-square-foot Maintenance of Way building and 12,000 square feet dedicated to train cleaning and washing facilities. Delivered under a traditional design-bid-build model, Sundt worked proactively with the newly formed Valley Metro to overcome design, permitting, and coordination challenges, adopting a design-build mindset to accelerate schedules and ensure readiness for the arrival of 50 light rail vehicles.
Despite complex logistics, FAA height restrictions due to proximity to Sky Harbor Airport, and a multi-national vendor team, the project was delivered on time to meet key operational deadlines. Sundt self-performed 42% of the work, including structural and site concrete and track installation, allowing for maximum schedule control. The project was lauded for its quality, innovation, and client-focused execution, ultimately saving the owner several million dollars through collaborative problem-solving and value engineering.
Awards & Accolades
American Public Works Assoc. (APWA)
Project of the Year, Structures, $10-$100 million category
AGC Arizona
Build Arizona Award, Public-Heavy/Industrial Projects over $10 Million
Southwest Contractor magazine
Best of 2007 Project Management for over $10 million
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